Oral Liquid Manufacturing Plant is designed for the manufacturing of syrup, liquid oral formulations and other water based pharmaceutical products.
The liquid oral manufacturing plants are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.
Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.
The Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels. The plant offers a complete system that can be a major saver on power and labour. It also has the option of a boiler for steam heating or electrical heating so that the desired temperature is maintained. It has been designed to operate single-handedly and controls all the functions with the help of a PLC control with an HMI touch screen. Its features include coils for heating and cooling with an internal vacuum to facilitate the transfer of sugar direct from the storing area to the sugar syrup vessel. The inline filters ensure accurate filtration and the homogenizers are provided for suspension with recirculation. A transfer pump regulates the transfer of ready products to the filling line with accurate load cells for a weighing system. This comprehensive unit can deliver total efficacy with lowered costs and quicker downtime.
Liquid Manufacturing Plant Consists:
- Sugar Melting Vessel
- Pre-filtration unit
- Syrup Manufacturing Vessel
- Filtration unit
- Storage Vessel
- Control Panel
- Product Piping
- Working Platform
- This system consists of a closed-circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid
- Filling Machine.
- The Sugar and Water, are load with vacuum system or by mechanical system or manually.
- Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel (In bigger size model).
- Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum by vacuum or by transfer pump.
- The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
- The Pump also discharges the product in the Storage Vessel.
- The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
- The advantage of the bottom propeller agitator over the convectional agitators there are no vibrations of shaft, no coupling in the drive assembly, leading to lower maintenance cost
- Pump or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
- Entry of all propeller agitations are from bottom through a specially designed mechanical seal face
Salient Features of Oral Liquid Manufacturing Plant:
- The oral liquid manufacturing plant is designed to be operated by one operator and one helper, saving on precious man- power cost.
- All material transfers are done by vacuum or by transfer pumps.
- All the vessels are CGMP (paint free construction)
- The gaskets used are of silicon (food grade).
- All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
- The entry of stirrer & high-speed emulsifier is from top. In-line Emulsifier (as per customer choice) provided on
- demand.
- All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
- All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
- Pipes, pipe fittings and various are of SS 316, seamless, internally electropolished with DIN standard unions and silicon gaskets.
- Capacity: 500 Litres to 5000 Litres
Liquid Manufacturing Plant Applications:
- CoughSyrups
- Oral Drops
- Expectorants
- Antacid Suspensions
Oral Liquid Manufacturing Plant Video
