Automatic Servo Based Linear Piston Filling Machine

Automatic Linear Piston filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquid. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The LODHA Automatic Linear Piston Filling Machine is manufactured with a 304 stainless steel frame. All contact parts made from stainless steel 316 and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. LODHA Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

The horizontal servo volumetric piston is one of the accurate and versatile type of piston filler available. It is suitable for wide variety of semi-viscous and High Viscous products.

Volumetric piston filler is used when a consistent, accurate volume of product is desired. The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall. It is also capable of storing over multiple recipes and has the ability of profile filling using accurate.


Specifications – Automatic Viscous Product Piston Filling Machine

  • 7” color touch screen with plc for various error message and control system
  • Fast product changeovers
  • Integrated fault light and alarm to inform operator production error
  • Individual fill volume adjustment for fine tuning
  • Diving Nozzle to reduce bubbling of foamy liquids
  • Synchronized variable speed control
  • All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding
  • Adjustable conveyor guide rails to accommodate with different products.
  • Programmable for multi speed and profile filling cycles
  • No bottle no filling system
  • Smooth and accurate container handling
  • 100% spillage/drip free
  • CIP without open any contact parts
  • Fully interlocked guarding for safety
  • Designed for easy change-over and cleaning
  • Synchronized variable speed control
  • Accurate and repeatable servo control fill volume

Additional:

  • Diving Heads
  • Drip Tray Container
  • Neck Locators
  • Star wheel or Timing Screw Indexing
  • Manifold and tank upgrades
  • Servo-driven Pistons
  • Capacity for additional Fill Heads
  • Custom applications
  • Polycarbonate Safety Guarding
  • Special electrical requirements
  • Additional remote E-stops Sanitary, hazardous, flammable and corrosive environment construction

Application:

  • Semi-viscous and viscous liquids
  • Catsup
  • Mustard
  • Syrups
  • Salsa
  • Mayonnaise
  • Honey
  • Peanut butter
  • Jellies
  • Dipping sauces
  • Lip balm
  • Shampoo
  • Thick soaps
  • Styling gels
  • Facial masks
  • Wax
  • Glue
  • Grease
  • Sealants
  • Silicone

Technical Specification:

Model LI-JF 2 LI-JF 4 LI-JF 6 LI-JF 8
No. of Filling Heads 2 4 6 8
Bottle Size Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck
Fill Range 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes) 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes) 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes) 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes)
Hopper Capacity 40/80/100/200 Litre (Specific size available on request) 40/80/100/200 Litre (Specific size available on request) 40/80/100/200 Litre (Specific size available on request) 40/80/100/200 Litre (Specific size available on request)
Accuracy ±1% depending upon type of product ±1% depending upon type of product ±1% depending upon type of product ±1% depending upon type of product
Filling System Servo Based Filling Servo Based Filling Servo Based Filling Servo Based Filling
MOC Contact Parts Non- Contact Parts SS 316, SS 304 SS 316, SS 304 SS 316, SS 304 SS 316, SS 304
Output Max. 20 bottles per min depending on bottle size. Max. 60 bottles per minute depending on bottle size. Max. 80 per min depending on bottle size. Max. 100 per min depending on bottle size.
Conveyor Height 815 – 850 mm 815 – 850 mm 815 – 850 mm 815 – 850 mm

Utility Requirement:

Filtered Compressed Air 6 bar 6 bar 6 bar 6 bar
Electrical 415 VAC, 3 Phase, 50 Hz Power Supply 415 VAC, 3 Phase, 50 Hz Power Supply 415 VAC, 3 Phase, 50 Hz Power Supply 415 VAC, 3 Phase, 50 Hz Power Supply
Power 3.0 H.P. 3.0 H.P. 4.0 H.P. 4.0 H.P.
« Single Auger Powder Filling Machine
Semi Automatic Injectable Powder Filling Machine »