Automatic Servo Based Gel & Lotion Filling Machine

Automatic Servo Based Gel & Lotion Filling Machine

Automatic Servo Based Gel & Lotion Filling Machine

Automatic Linear Viscous Piston Gel & Lotion Jar Filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquid. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The LODHA Automatic Linear Piston Jar Filling Machine is manufactured with a 304 stainless steel frame. All contact parts made from stainless steel 316 and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. LODHA Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

The horizontal servo volumetric piston is one of the accurate and versatile type of piston filler available. It is suitable for wide variety of semi-viscous and High Viscous products.

Volumetric piston filler is used when a consistent, accurate volume of product is desired. The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall. It is also capable of storing over multiple recipes and has the ability of profile filling using accurate.

Salient Features of Automatic Servo Based Gel & Lotion Filling Machine:

  • 7” color touch screen with plc for various error message and control system.
  • Fast product changeovers.
  • Integrated fault light and alarm to inform operator production error.
  • Individual fill volume adjustment for fine tuning.
  • Diving Nozzle to reduce bubbling of foamy liquids.
  • Synchronized variable speed control.
  • All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding.
  • Adjustable conveyor guide rails to accommodate with different products.
  • Programmable for multi speed and profile filling cycles.
  • No bottle no filling system.
  • Smooth and accurate container handling.
  • 100% spillage/drip free.
  • CIP without open any contact parts.
  • Fully interlocked guarding for safety.
  • Designed for easy change-over and cleaning.
  • Synchronized variable speed control.
  • Accurate and repeatable servo control fill volume.

Technical Specification of Automatic Servo Based Gel & Lotion Filling Machine:

Model No. LI-VISCO 2PS LI-VISCO 4PS LI-VISCO 6PS LI-VISCO 8PS
No. of Filling Heads 2 4 6 8
Bottle Size For Broad Neck: 60mm to 100mm Diameter
For Narrow Neck: 45mm to 100mm Diameter
Bottle Height Maximum 75mm to 260mm*
Fill Range 10gm to 100gm* (with the help of change parts/syringes)
Hopper Capacity 40 Litres 80 Litres 100 Litres 200 Litres
Accuracy +/- 2% for Normal Product Like Balm or Petroleum Jelly and 3% for below 20gm filling in syringe range of 10gm to 100 gm
Filling System Servo Based Filling
Output Max. 20 bottles per min depending on bottle size. Max. 60 bottles per min depending on bottle size. Max. 80 bottles per min depending on bottle size. Max. 100 bottles per min depending on bottle size.
Conveyor Height 815 – 850 mm
Filtered Compressed Air 6 Bar
Electrical 415 Volts, 3 Phase, 50 Hz Power Supply
Power 3.0 H.P. 3.0 H.P. 4.0 H.P. 4.0 H.P.